Engineered/Specialised Solutions
Engineered / Specialised Solutions
TSS Group has a proven track record of assembling specialised solutions that help customers meet the most specific and unique of requirements. These specifically engineered solutions come in various formats:TSS understands that every manufacturer has their own set of requirements thus the need for customized machines. We design, assemble and install machines that help customers improve efficiency and output in addition to producing unique components for their target markets. Customized Machines
TSS has been designing machines that help customers meet the most demanding industry standards. No matter how intricate or sophisticated the requirement, TSS has the proven expertise to deliver exactly what our customers need to stay remain profitable and productive. Machine Design
Based on the TSS Framework, the TSS Modular System is a highly scalable solution ideal for SMEs looking to compete with industry leaders, without spending on costly machinery. The solution avoids complicated setups, allowing manufacturers to increase output without having to rush training for their engineers. TSS Modular System
All businesses wish to improve their productivity, but many lack the tactical know-how. We have over 50 years of experience in supplying productivity solutions to a myriad of businesses. Learn how TSS Asia can boost your productivity here. Productivity Consultation
Customized Machines
1. Planning & Evaluation
Define machine specifications
meeting all customer’s requirements
2. Design machines
Design machines mechnically
and electronically based
on the specifications
3. Parts Fabrication
Fabricate parts and
purchase commodity items
4. Assembly machine
Technician assembly machines
5. Installation
Deliver machines
to customer factory
and setup it
TSS customizes machines that enable manufacturers to improve efficiency and output, freeing up valuable man-hours that can be redistributed within the business. Our machines allow customers to overcome challenges, including demanding requirements, increasing labour costs, rising quality standards and quality consistency.
The steps taken to design a machine are as follows: –
1.Planning and evaluation: During this initial stage, TSS helps convert the customer’s idea into actionable specifications. The machine will be designed not just to generate the desired output, but also improve quality, cost, delivery time and more.
2. Design: In the design stage, TSS turns the specifications developed during the planning stages into detailed and accurate visuals. The objective is to deliver what customers need, without any redundancies so as to maximise their return on investment.
3.Parts procuring: TSS will assist the customer in obtaining the necessary parts and commodities, based on the mechanical design.
4. Assembly: Following strictly to the drawings established in earlier stages, TSS will then assemble the machine exactly to what was promised. Customers are assured that what they saw during the design phase will be what they receive after the assembly is complete. We will also ensure that all promised specifications will be met accordingly.
5. Installation: To assist our customers in enjoying optimal output from the customized machine, we will assist them in the installation process. Our experienced technicians will minimise man-hours during this phase while ensuring that the machine performs according to expectations. Sufficient training will also be provided to help customers maximise the returns on their new machines.
We assist manufacturers from the planning stages all the way to installing the machine at their premises. TSS can also help customers with machine operating experience, assisting them in defining and installing customized machines that meet their desired requirements.
To begin ‘upgrading’ your results, we simply need the following information:
– Sample products and related drawings
– QC flow chart
– Machine specifications (we can assist if unavailable)
If any of the aforementioned information is unavailable, we can still customise a solution. Simply contact us with your objectives here.
Machine Design
During the design stages, customers are provided with detailed and accurate drawings that help clear any ambiguity regarding outlook and physical footprint. TSS will also take various factors into consideration, including operability, maintainability, total cost of ownership and so on.
The objective during this phase is to deliver only what the customer needs, with no redundant features. This way, we maximise the return on investment while delivering helping our customers achieve their goals. In-depth training will be provided to help customers further maximise the returns on their new machines.
We use Investor from Autodesk and IronCAD from IronCAD.
2. design machines
Design machines based on
defined specifications
TSS Modular System
Based on the TSS Framework, the TSS Modular System is a highly scalable solution that allows SEMs to compete with industry leaders, without investing too heavily in large-scale machinery. The solution avoids complicated setups yet allows manufacturers to increase output without rush-training their technicians.
TSS Modular System is a customisable and scalable solution that can be set up to match different requirements; whether it’s manual assembly lines for the local market or fully automated assembly lines that cater to international orders.
Manufacturers can start by automating certain stages first and eventually automating the entire production line as market share increases. The components making up the system are backed up by proven technology that the TSS Group has decades of experience with.
Benefits that the TSS Modular System provides include:–
1.Intelligently Scalable – Growth potential is never held back by technical difficulties. Every setup is built with expansion in mind.
2.Lead time reduction – Seamless connectivity in the modular system enables machines to work at higher efficiency.
3.Reduced operation costs – Lower requirements for technicians and operators allow the business to increase output without seeking more experienced staff.
4.Manage multiple products – The system can configured so the manufacturer can produce multiple products, while using the same setup.
5.Simpler budget planning – Since the TSS Modular System is scalable, businesses need not invest heavily into massive machinery at the start.
6.Relocation made possible – The modular nature of this solution allows the entire system to be relocated along with the business. No unnecessary increase in operation costs.
Productivity Consultation Service
Many businesses lack the expertise to plan, execute and achieve their productivity and profitability goals. TSS Asia has been assisting businesses overcome such challenges for over 50 years, enhancing the productivity of all our clients, across various industries.
We provide holistic consultation that helps identify potential areas for enhancement, followed up by detailed and customised plan on how to achieve their productivity goals. The following are some of the factors we help businesses enhance.
Machine Specifications
There are many instances where businesses acquire the wrong machines as requirements are not stated clearly, resulting in miscommunications with vendors. TSS Asia saves our clients’ time by doing the research for them, then recommending specifications that cater to the client’s requirements.
Technicians Training
Since TSS Asia focuses on helping our clients save costs, we include technician training in our solutions. After a short training period, the technicians can ensure that new machines work at optimum levels.
Financial Analysis
TSS Asia assists businesses in justifying costs for new machinery by analysing and breaking down the estimated costs involved. The amortisation period is also broken down to provide a clearer picture of when the new asset starts becoming a profitable addition.
Recommended Solution
Upon evaluating the circumstances, our team then proposes a feasible, customised solution. The proposed solution can range from integrating standalone machines to fully automating assembly lines.
To discover potential opportunities for increasing your productivity, please arrange for a non-obligatory consultation here.
2. design machines
Design machines based on
defined specifications